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Type

Container frames, floor frames, roofs and parts

The steel under and around a container that is not the whole body: a floor frame with corner castings, a braced three-bay frame, a roll-off base frame with rollers and a hook front, a corrugated roof panel in its rim frame, a door set, a ladder subframe, a cabin frame with floor and roof grids. The parts of a container system a customer assembles or fits out elsewhere.

In the gallery these parts run from a door set of two metres to frames of six and a half metres.

What the drawing must show

A part like this is priced from the drawing. The quotation is fastest when it carries:

  • The corner casting positions and the overall dimensions, so the frame fits a standard container or the customer's own system
  • Section sizes and sheet thicknesses with the material grade
  • Hole patterns and the interfaces to the parts fitted later
  • Weld symbols on the frame joints, and the inspection level
  • The finish, and whether the frame is painted or hot-dip galvanised

10 models of this type

Real structures that came through this company as built jobs, quoted enquiries or designs from our own office, shown as anonymous models with their measured size. Open one for its description.

  • Overall size, L x W x H
    6 360 x 2 439 x 1 954 mm

    A roll-off base frame of two long box-section rails joined by cross members, with roller brackets at both ends and an upright twin-post hook frame welded to the front. The hook bar sits between the posts above a sloped gusset plate, with small end plates carrying the roller pins. It measures about 6.4 m long, 2.4 m wide and 2.0 m high. Such parts are tacked up on a fixture and welded through, then machined after welding on a horizontal boring mill.

  • Overall size, L x W x H
    6 055 x 2 435 x 2 590 mm

    A braced container frame built from hollow section posts and rails, split into three bays by cross frames, with diagonal bracing in the two outer bays and a flat plate floor. Corner castings sit at all eight corners, with ladder-style rung brackets running up two posts. It measures about 6.1 by 2.4 m and stands about 2.6 m high. In this hall a part like this is tack welded on a fixture and welded out, then blasted and painted before shipping.

  • Overall size, L x W x H
    6 055 x 2 440 x 2 591 mm

    A cabin frame built from hollow section corner posts and slim intermediate posts, tied together by a floor grid and a roof grid of cross members in matching hollow section. Small mounting plates sit at each corner post base and top. The open box form with its ladder-like floor and roof grids stands out against the bare side walls. It measures about 6.1 by 2.4 by 2.6 m. Here a part like this is tacked up on a fixture and welded through.

  • Overall size, L x W x H
    6 352 x 2 438 x 1 954 mm

    A roll-off floor grid built from long side rails and box-section cross members, with two flat plate strips running down the centre and rollers at one end. At the other end stands an upright frame carrying a hook bar for pulling the unit onto a carrier. It measures about 6.4 m long, 2.4 m wide and 2.0 m high. A part like this is tack welded on a fixture and welded out, then blasted and painted in house.

  • Overall size, L x W x H
    6 058 x 2 438 x 171 mm

    A container floor frame built from long side rails in hollow box section, joined by closely spaced cross members and corner castings with bored lugs at each corner. Two plate strips span the width among the cross members, and the rail ends show bored holes for connection. It measures about 6.1 m long, 2.4 m wide and 0.2 m high. Here a part like this is tack welded on a fixture and welded out, then machined after welding on a horizontal boring mill.

  • Overall size, L x W x H
    6 058 x 2 438 x 173 mm

    A platform base frame built from welded hollow section members, with bored corner castings at each end. Wide bays sit between the cross members, short longitudinal members bridge each bay, and two plate strips run across the middle. The bored castings at the corners stand out, ready for pins or lifting. It measures about 6.1 by 2.4 m and 0.2 m high. Parts like this are set on a fixture, tacked and welded out, with every bore and pad cut after welding.

  • Overall size, L x W x H
    6 058 x 2 438 x 156 mm

    A corrugated roof panel for a container structure, a flat sheet of long parallel corrugations set inside a rimmed edge frame. A bored corner casting sits at each corner, with the ribbing running the full length between them. It measures about 6.1 m long by 2.4 m wide and 0.2 m high. Here a part like this is laser cut from plate up to 20 mm, bent on the 400 t press brake and tacked up on a fixture and welded through.

  • Overall size, L x W x H
    7 400 x 1 258 x 140 mm

    A box body substructure is a ladder subframe of two long rails joined by evenly spaced cross members, with a stepped rear cross beam and mounting lugs along both sides. The narrowed rear end and the regular row of cross braces stand out against the otherwise open, flat rails. It measures about 7.4 m long and 1.3 m wide. In this hall a part like this is tacked up on a fixture and welded through, with every bore and pad cut after welding.

  • Overall size, L x W x H
    6 545 x 1 940 x 241 mm

    A welded ladder frame built from two long channel rails joined by a row of narrow cross rungs, with square mounting bores and small brackets spaced along the span. Both rail ends curve upward into a smooth folded lead-in, keeping the deck flush and snag-free. It measures about 6.5 m long, 1.9 m wide and 0.2 m high. Such a part is tack welded on a fixture and welded out, with every bore and pad cut after welding.

  • Overall size, L x W x H
    2 040 x 890 x 131 mm

    A container door set like this is a flat steel panel with a folded edge frame, two rectangular cut openings of different sizes, and small hinge lugs along one long side. The panel face is plain, with bored corners at each opening and no added ribs. It measures about 2.0 by 0.9 m, around 0.1 m thick. Such a part is tacked up on a fixture and welded through and laser cut from plate up to 20 mm.

Each model is rendered from its own geometry in raw steel, without paint, and is shown as a still. Customer names, machine designations and drawing numbers are not published; part lists and files are not offered. The interactive model above this section is a parametric example, not one of these.

How a part like this goes through the hall

Rails, cross members and posts are cut to length, sheets and brackets are laser cut and folded, and the frame is welded square on a jig that holds the corner castings to gauge. A series is welded on the 14 m robotic track. The parts are blasted and painted in house, or sent for hot-dip galvanising on request, and measured before they ship.

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